Leggett & Platt

Zestec and Inspired showcase one of the UK’s largest single-roof solar PV installations at Leggett & Platt’s Barnsley site

4MW rooftop system, funded through Zestec’s PPA model and delivered in partnership with Inspired, marks a major step in the manufacturer’s sustainability strategy.

Zestec Renewable Energy and Inspired held an exclusive showcase event at Leggett & Platt’s Barnsley manufacturing site, unveiling a brand-new flagship 4MW rooftop solar PV system, one of the largest single-roof rooftop installations in the UK.

A number of businesses were invited to the site to see the system firsthand, comprising over 7,700 solar panels and 25 inverters. The project has been funded through Zestec Renewable Energy’s Power Purchase Agreement (PPA) model, giving Leggett & Platt access to lower-cost renewable electricity generated.

Inspired, the UK’s leading energy and sustainability consultancy, supported the project from initial design through to installation and delivery. The collaboration between Zestec, Inspired and Leggett & Platt has brought the project to life and strengthened the business’s long-term energy resilience.

Guests at the event heard from George Orrell, Head of Finance at Leggett & Platt, on the sustainability strategy and decision-making behind the project. Sophie Breakell, Business Development Manager at Zestec, and Craig Needham, Inspired’s Managing Director: Optimisation Solutions, also discussed the commercial impact of the installation, including cost savings, risk reduction and wider supply-chain benefits. Attendees were then given an up-close guided tour of the manufacturing facility and the rooftop solar PV system itself.

Leggett & Platt by numbers

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Equivalent to powering 1,000 UK homes for a year

The 4MW peak system will generate around 3.6 GWh of electricity each year and save around 520 tons of carbon.

 

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Equivalent to 75+ tennis courts

The 4-megawatt peak system covers a total area of 20,000 m2, described as equivalent to more than 75 tennis courts.

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Over 100km of DC cable

Over 100 kilometres of DC cable has been installed to carry the solar power from the panels to the 25 inverters installed around the factory.

"This is one of the largest single-roof rooftop solar installations we’ve delivered, and it shows exactly what our PPA model is designed to do: give businesses like Leggett & Platt access to lower-cost renewable electricity generated on site, and greater energy independence, without the upfront capital investment. Projects of this scale only come together through strong partnership, and working alongside Inspired and the team at Leggett & Platt has been a great example of that."

Smon Booth

CEO

Zestec

“Inspired is delighted to be working with its group company, Businesswise, in partnership with Zestec to support Leggett & Platt in the commissioning of a 4MW rooftop solar PV system at their Barnsley site. We’re proud to have supported the full delivery, from the initial design phase through to installation, enabling Leggett & Platt to generate their own green energy, significantly reduce energy costs, and minimise dependence on the national grid.”

Craig Needham

Director

Inspired

“We were delighted to host key customers at our open day, giving them the opportunity to see our new solar installation and learn more about our commitment to reducing environmental impact. This project is a testament to the power of collaboration, and we thank Inspired and Zestec for their expertise and partnership throughout the journey.”

Adam Ball

Commercial Manager

Leggett & Platt

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